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Servicing the Valves

How are the valves properly serviced?

Image

Valves control the flow of fuel vapor into the combustion chamber and the flow of exhaust gases leaving the engine. Faulty or dirty valves may stick and can develop pits, cracks or grooves that cause the engine to lose power and fuel efficiency.

When you remove the valves from the engine, inspect them carefully. Then, if the valves are not badly worn and the parts are not damaged, you can tune up the valves and seats (see "Lapping the Valves" below) so that the valves seal effectively.

Valves contain a stem, neck, head and face. Each valve stem moves in a valve guide that is machined directly in the cylinder block or in a replaceable bushing. Each valve also moves through a valve spring, adjacent to the guide, that pushes the valve toward the closed position and holds that valve face against the valve seat. Each valve spring is held in place by a valve spring retainer. Some valve assemblies also include a rotator, a circular component that turns the valve slightly in each cycle to ensure a symmetrical wear pattern on valves and seats. Valves are opened by tappets that ride on the camshaft inside the crankcase.

This section covers the procedures for removing, inspecting, cleaning and replacing valves and related parts.

Valve Design

Valve design for the four-stroke small engine includes one intake valve and one exhaust valve per cylinder. The diagrams on this page show the parts of typical valves in detail and their locations in the engine.

Intake valves open to allow the air-fuel mixture to enter the combustion chamber. Exhaust valves open to allow spent fuel gases to leave the engine. Both valves close to seal the combustion chamber for the piston's compression stroke.

Valve springs push the valves toward the closed position, so that they open only at precisely timed intervals. The valves are pushed open by tappets that ride on the lobes of the camshaft. The camshaft turns along with the crankshaft; both are driven by the movement of the piston. This synchronizes the actions of the vales with those of the piston.


In L-head engines, the valves are located to one side of the cylinder. The valve stems run through the cylinder block, parallel to the piston.


In overhead valve engines, the valves are located in a cylinder head that is much larger than that found in an L-head engine. Overhead valves are pushed open by pivoting rocker arms, operated by push rods. The push rods, in turn, are pushed toward the rocker arms by the tappets. The slightly more complex design yields greater power.

Reaching The Valve Chamber

Before you can service the valves, remove engine components that interfere. NOTE: Always wear safety eyewear when removing and installing valves.
  1. Remove the muffler, crankcase breather and any other components that block access to the valve chamber


  2. Remove the cylinder head bolts. Label the bolts, if necessary, to ensure proper installation later, since they may be of different lengths.

Removing The Valves (Automotive Type Or Pin Retainers)

  1. Adjust the jaws of the valve spring compressor
    Valve Spring Compressor
    (part number 19063) until they touch the top and bottom of the valve chamber.

  2. Push the tool in until the upper jaw slips over the upper end of the spring. Tighten the jaws to compress the spring


  3. Remove the retainers and lift out the valves, compressors and springs.

Removing The Valves (Keyhole Retainers)

Removing keyhole retainers requires some patience. Keep in mind the retainer's key-shaped slot. This will help you slip the retainer off the valve stem, even when the retainer is hidden from view by the valve spring compressor.
  1. Slip the upper jaw of the valve spring compressor over the top of the valve chamber and the lower jaw between the spring and retainer. If the engine design does not permit the upper jaw to fit over the top of the valve chamber, insert the upper jaw into the chamber over the top of the spring, so that the spring is between the tool's jaws


  2. Rotate the handle on the valve spring compressor clockwise to compress the spring. Then, slide the retainer off the valve by shifting it with needle nose pliers so that the large part of the keyhole is directly over the stem. Use the pliers to remove the retainer from the valve chamber.

  3. With the valve spring compressor clamping the spring, remove the tool and spring from the chamber. Then, slowly crank open the valve spring compressor to release the tension and remove the spring.

Inspecting The Valves

Before wiping or cleaning the valves, look them over carefully. Residue on the valves may help you identify a specific problem. Gummy deposits on the intake valve go hand in hand with a decrease in engine performance, often because the engine has been run on old gasoline. Hard deposits on either valve suggest burning oil, which has several possible causes. Follow the steps below to check for the most likely sources of valve problems.
  1. Check the valve face for an irregular seating pattern. The pattern around the face should be even with the valve head and of equal thickness all the way around. Then, look for stubborn deposits. Remove them with a wire brush and solvent, soaking the parts for several hours, if necessary, to loosen hardened grit.

  2. Run a fingernail or credit card along the valve stem one you have cleaned it.

    If you feel a ridge, the valve stem is worn and should be replaced. Keep in mind that the valve guide may also be worn and need replacement by a machinist.

  3. Measure the thickness of the valve head, known as the valve head margin, using a caliper
    Caliper
    (part number 19199) (image C)
    Image C
    . Replace the valve if the margin measures less than 1/64".

  4. Examine the surfaces of the vale face and seat. An uneven wear pattern tells you it's time to replace them both or resurface the seat and replace the valve.

  5. Check that both valve springs are straight. Replace either spring if it is bent. NOTE: The exhaust valve spring may use thicker wire than the intake valve spring.

Lapping The Valves

You can smooth out minor scoring and pitting of the valve face and seat and restore a valve's ability to seal the combustion chamber by lapping the valves. This procedure involves gently rotating the valve in the seat with a layer of lapping compound
Lapping Compound
(part number 94150) - a fine, but abrasive paste - in between the vale and seat. A lapping tool is used to hold and rotate the valve. During lapping, you'll need to check your progress often. Otherwise, it is easy to remove not only the carbon buildup, but also much of the metal, further damaging the valve or seat.

  1. Apply a small amount of valve lapping compound
    Lapping Compound
    (part number 94150) to the valve face and insert the valve into the valve guide.

  2. Wet the end of the lapping tool suction cup and place it on the valve head. Spin the valve back and forth between your hands several times. Lift the tool, rotate 1/4 turn and spin again (image E)
    Image E
    .

  3. Clean the surface frequently and check your progress. Lap only enough to create a consistent and even pattern around the valve face.

  4. Once lapping is completed, clean the valves thoroughly with solvent to ensure that ALL of the abrasive residue is removed. Any particles that remain can rapidly damage the valves and other engine components.

Adjusting Tappet Clearances

Since lapping removes a small amount of material from the surfaces of the valve face and valve seat, you may need to adjust the tappet clearances - the spacing between the valve stem and the tappet - after lapping and reinstalling the valves. Ask your Briggs & Stratton Authorized Dealer or view our Engine Check Chart (PDF) for the correct tappet clearance for your engine.
  1. With each valve installed in its proper guides in the cylinder, turn the crankshaft (clockwise as viewed from the flywheel end of the crankshaft) to top dead center. Both valves should be closed. Then, turn the crankshaft past top dead center until the piston is 1/4" down from the top of the cylinder. PLEASE NOTE: This procedure should be repeated for each cylinder on Opposed Twin and V-Twin engines.

  2. Check the clearance between each valve and its tappet, using a feeler gauge.

  3. If clearance is insufficient, remove the valve and grind or file the end of the valve stem square to increase the clearance. Check the length frequently as it is easy to remove too much metal.

  4. Once the individual valve parts have been thoroughly cleaned, lubricate the valve stems and guides, using valve guide lubricant. Then, make certain there is NO lubricant on the ends of the valve stems or tappets.

Reinstall Valves With Keyhole Retainers

You need safety eyewear during this step, to protect yourself from the possibility of a flying spring.
  1. Valves with keyhole retainers do not require an additional retainer. Compress the keyhole retainer and spring with the compressor tool - the large hole should face the opening in the tool - until the spring is solid (image A)
    Image A
    .

  2. Brush the valve stem with valve stem lubricant (image B)
    Image B
    .

  3. Insert the compressed spring and retainer into the valve chamber (image C)
    Image C
    .

  4. Insert the valve stem through the large slot in the retainer (image D)
    Image D
    .

  5. Reinstall the crankcase breather and other components.

Installing Valves With Pins Or Automotive-Type Retainers

Once again, safety eyewear is absolutely necessary. Remember: a spring that is under tension can pop loose and fly through the air.

  1. Place the valve spring into the valve spring compressor and rotate the tool's handle until the spring is fully compressed.

  2. Insert the compressed spring into the valve chamber.

  3. Brush the valve stem with valve stem lubricant (image B)
    Image B
    . Then, lower the valve stem through the spring (image D)
    Image D
    . Hold the spring toward the top of the chamber and the valve in the closed position.

  4. If pins are used, insert each pin with needle nose pliers. If automotive-type retainers are used, place the retainers in the valve stem groove.

  5. Lower the spring until the retainer fits around the pin or automotive-type retainer. Then, pull out the valve spring compressor.

  6. Reinstall the crankcase breather and other components.

Removing Overhead Valves

Overhead valve designs vary from one engine model to another. The parts and servicing steps in your overhead valve cylinder may differ from the approach that follows, which is based on the Briggs & Stratton Intek 6-HP single-cylinder OHV. The Intek does not require the use of a valve spring compressor, making valve removal and installation simple.

  1. Remove the air cleaner assembly, fuel tank, oil fill tube, blower housing and rewind starter, muffler guard, muffler, carburetor and any other parts that block access to the cylinder head.

  2. Remove the screws from the valve cover, using a socket wrench or nut driver (image E)
    Image E
    . Then, remove the valve cover, breather valve assembly (if equipped) and any gaskets.

  3. Remove the rocker arm bolts with a socket wrench or nut driver (image F)
    Image F
    . Then remove the rocker arms and push rods.

  4. Remove the valve caps (if equipped). They are seated on the valve stems (image G)
    Image G
    .

  5. Use your thumbs to press in on the spring retainer and valve spring over one of the valves. With the valve spring compressed, remove the retainer (image H)
    Image H

    If your engine uses a keyhole retainer, line up the large slot in the retainer with the valves stem and release the spring slowly so that the stem slips through the large slot. Then, repeat the procedure for the other valve.

  6. Remove the push rod guide bolts and push rod guide

  7. Remove the cylinder head bolts and remove the cylinder head by rocking it with your hands. If necessary, loosen the cylinder head by striking it with a nylon-faced hammer. Never pry it loose, as this may damage the head.

  8. Remove and inspect the vales, guides and seats (see "Inspecting the Valves" above). The intake and exhaust valves often are made of different steel alloys and may be different colors.

Installing Overhead Valves

  1. Check that valve stems and guides are free of debris and burrs. Then, lightly coat the valve stems with valves guide lubricant and insert them in the cylinder head, taking care to place the correct valve in each valve guide (image A)
    Image A
    .

  2. Place the push rod guide on the cylinder head and attach the mounting bolts, using a torque wrench (image B)
    Image B
    . Coat the rocker arm stud threads with a hardening sealant and install the rocker arm studs, using a socket wrench. Consult your Authorized Dealer for the proper torque settings for the mounting bolts and studs.

  3. Lubricate the inside diameter of each valve stem seal (if equipped) with engine oil and install the seals on the valve stems. Press them into place.

  4. Install a valve spring and retainer over each stem (image C)
    Image C
    . Use both thumbs to compress the spring until the valve stem extends through the large end of the keyhole slot. Check that the retainer is fully engaged in the valve stem groove. Repeat this step for the other valve.

  5. Coat the threads of the cylinder head bolts with valve guide lubricant. Install a new cylinder head gasket on the cylinder, insert the bolts in the cylinder and position the cylinder head on the cylinder.

  6. Tighten the cylinder head bolts in increments, using a torque wrench (image D)
    Image D
    . Turn each bolt a few turns, then proceed to the next bolt until each bolt is just snug. Then, for final tightening, proceed in increments of roughly on-third the final torque. Consult your Operator's Manual for final torque specifications. Uneven tightening is likely to warp the cylinder head.

  7. Install the push rods through the push rod guides and into the tappets.

    • Single Cylinder OHV - Model Series 260700, 261700 upper push rod (exhaust) is hollow. Model Series 28N700, 28Q700, 28U700, 28W700, 287707, 310700, 312700, 313700 exhaust push rod has a red band of paint for identification and is steel.

    • Intek V-Twin OHV - Intake push rods are aluminum.

    • Vanguard V-Twin - All models (except 540000, 610000) exhaust valve push rods are aluminum. Model Series 540000 and 610000, all push rods aluminum.

  8. Install the caps on the ends of the valves and wipe away any lubricant. Then, install the rocker arm assemblies while holding the rocker arms against the valve cap and push rod (image E)
    Image E
    .

  9. Rotate the flywheel at least two revolutions to be sure the push rods operate the rocker arms.

Adjusting Overhead Valves

  1. Release the brake spring. Then, turn the flywheel to close both valves.

  2. Insert a narrow screwdriver into the spark plug hole and touch the piston. Turn the flywheel clockwise past top dead center until the piston has moved down 1/4". Use the screwdriver to gauge the piston's range of motion (image F)
    Image F
    . PLEASE NOTE: This procedure must be performed for each cylinder on V-Twin engines.

  3. Check the valve clearance by placing a feeler gauge between the valve head and the rocker arm (image G)
    Image G
    . Clearances differ for the two valves and typically range from .002 - .004" to .005 - .007". Valve clearance specifications for your engine series are available by viewing our Engine Specifications Chart (PDF).

  4. Adjust the clearances as required by turning the rocker screw. Once adjustments are completed, tighten the rocker nut.

  5. Install the valve cover, using new gaskets, as required, and make sure the cover is secure.

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